SAP MES vs AVEVA MES

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Our analysts compared SAP MES vs AVEVA MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

AVEVA MES Software Tool

Product Basics

SAP MES, a sophisticated software developed by SAP, Inc., is designed to streamline manufacturing execution systems (MES) within industries. It is particularly well-suited for large-scale manufacturing operations that seek to enhance efficiency, ensure compliance, and improve production processes. One of the key benefits of SAP MES is its ability to provide real-time visibility into manufacturing operations, which helps in making informed decisions and reducing downtime. Among its popular features are its capabilities for detailed scheduling, quality management, and maintenance management, which collectively contribute to optimizing production performance. When compared to similar products in the market, users often highlight SAP MES for its comprehensive integration capabilities with other enterprise systems, which facilitates a seamless flow of information across the organization. Pricing considerations for SAP MES typically involve a range of options based on the scale of deployment and may include per unit criteria and payment frequency, tailored to meet the diverse needs of its users.
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Aveva MES is a process-based solution for automated production and fast-moving goods manufacturing. It uses a model-driven approach to standardize production processes. Users can adapt processes, increase productivity and quality across multiple sites.

Digital operations management allows users to standardize and sync labor and equipment costs. It utilizes real-time data collection from operations and digitally managed workflows to boost productivity and compliance.
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$124,512 Annually
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$350 Monthly
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Product Insights

  • Facilitate Quality Control: Transmit quality control information in real time. Halt production processes as soon as issues are identified to reduce waste, scrap, rework and overages. 
  • Increase Uptime: Create robust production schedules by balancing personnel, material and equipment resources. Integrate scheduling and maintenance processes to maximize product flow and asset utilization to boost uptime and improve overall equipment effectiveness (OEE). 
  • Manage Inventory: Update inventory records with real-time information about the new production, scrap and non-conforming material. It helps purchasing, shipping and scheduling departments gauge the inventory at hand. It reduces just-in-case and work-in-progress inventory and saves time and money on manufacturing, transportation, storage and inventory monitoring. 
  • Facilitate Paperless Shop Floor: Automate data collection to eliminate paperwork and reduce manual errors. Record data from the shop floor in real time and collaborate with the decision-makers across integrated systems to ensure data-driven decisions. 
  • Allocate Resources: Leverage real-time data to track and analyze resources status, including machines, labor, materials and more. Allocate resources based on their availability. 
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  • Increased Efficiency: AVEVA MES streamlines manufacturing operations, reducing the time and resources needed for production processes. This leads to a more efficient use of materials and labor, maximizing output with minimal waste.
  • Enhanced Quality Control: The software provides tools for monitoring and controlling product quality in real-time, ensuring that manufacturing standards are met consistently. This reduces the risk of defects and improves customer satisfaction.
  • Real-Time Data Access: AVEVA MES offers immediate access to critical production data, enabling managers and operators to make informed decisions quickly. This agility can significantly impact response times to production issues or market demands.
  • Scalability: The software is designed to grow with your business, supporting expansion and adaptation without the need for significant overhauls. This makes it a long-term solution that can evolve with your manufacturing needs.
  • Cost Reduction: By optimizing production processes and reducing waste, AVEVA MES helps lower operational costs. These savings can then be redirected towards innovation, expansion, or improving profit margins.
  • Compliance Management: It simplifies compliance with industry standards and regulations by providing tools for tracking, documenting, and reporting processes. This is crucial for industries where compliance is non-negotiable, such as pharmaceuticals and food and beverage.
  • Improved Decision Making: With comprehensive analytics and reporting capabilities, AVEVA MES turns data into actionable insights. This supports better strategic planning and decision-making, aligning operations with business objectives.
  • Enhanced Collaboration: The platform facilitates communication and collaboration across departments, breaking down silos and ensuring that everyone is aligned with the production goals and schedules. This unity is key to driving overall business performance.
  • Reduced Downtime: AVEVA MES helps predict and prevent equipment failures, minimizing unplanned downtime. This not only saves costs but also ensures that production targets are met consistently.
  • Customization and Flexibility: The software offers a high degree of customization, allowing it to be tailored to the specific needs of your manufacturing processes. This flexibility ensures that it remains relevant and effective as those needs change over time.
  • Energy Efficiency: By optimizing production schedules and machinery use, AVEVA MES can contribute to lower energy consumption. This not only reduces costs but also supports sustainability goals.
  • Supply Chain Integration: The software can be integrated with supply chain management systems, providing a holistic view of both production and supply chain operations. This integration helps in better inventory management, forecasting, and planning.
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  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
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  • Track and Trace: Utilize real-time inventory tracking and automatic electronic record keeping for complete product history and material traceability. 
  • Production Management: Set and define digital business rules for work orders. Track manual and automated equipment job execution. 
  • ERP Integration: Optimize information flow between shop floor and business operations. Schedule with flexibility and increase visibility into the supply chain. 
  • Quality Control: Automate quality checks and data collection. Align with work order live statuses and respond to changes in the shopfloor for variance reduction. 
  • Productivity Management: Create digitized workflows with a work process and user experience modeling approach. Automate production processes and eliminate paperwork. 
  • Analysis: Access manufacturing historical data and utilize drill-down analyses. 
  • BOM and Recipe Management: Improve consistency and minimize product-related loss by creating and enforcing process and product guidelines. 
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Product Ranking

#23

among all
MES Software

#38

among all
MES Software

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Analyst Rating Summary

71
59
16
28
78
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72
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

SAP MES
AVEVA MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 16 78 79 94 53 100 82 28 67 72 84 51 59 37 0 25 50 75 100
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10%
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15%
86%
14%
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86%
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33%
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11%
45%
100%
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43%
14%
43%
56%
44%
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33%
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67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

25%
50%
25%
8%
75%
17%

User Sentiment Summary

Great User Sentiment 111 reviews
Great User Sentiment 27 reviews
84%
of users recommend this product

SAP MES has a 'great' User Satisfaction Rating of 84% when considering 111 user reviews from 3 recognized software review sites.

84%
of users recommend this product

AVEVA MES has a 'great' User Satisfaction Rating of 84% when considering 27 user reviews from 2 recognized software review sites.

4.5 (5)
n/a
4.2 (104)
4.2 (25)
4.3 (2)
4.1 (2)

Awards

SelectHub research analysts have evaluated SAP MES and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

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Synopsis of User Ratings and Reviews

Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
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Reduced Downtime: AVEVA MES helps to minimize downtime by providing real-time insights into production processes, enabling proactive maintenance and quicker response to issues.
Improved Quality: The system facilitates adherence to quality standards by offering tools for quality data capture, analysis, and continuous improvement initiatives.
Enhanced Visibility: AVEVA MES delivers comprehensive visibility into production operations, empowering data-driven decision-making and optimization efforts.
Increased Efficiency: The platform helps to streamline production processes, optimize resource allocation, and reduce waste, leading to enhanced overall efficiency.
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Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.
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Steep Learning Curve: AVEVA MES has a complex interface and intricate workflows, making it challenging for new users to learn and adopt effectively. The system's extensive customization options can also contribute to the complexity, requiring significant training and experience to master.
Integration Challenges: Integrating AVEVA MES with existing enterprise systems, such as ERP or PLM software, can be a complex and time-consuming process. This can lead to data silos and hinder seamless information flow across the organization.
Customization Complexity: While AVEVA MES offers a high degree of customization, this can also be a drawback. Extensive customizations can make the system more difficult to maintain and upgrade, potentially leading to higher support costs and longer implementation timelines.
Resource-Intensive: AVEVA MES can be resource-intensive, requiring significant hardware and software infrastructure to run effectively. This can result in higher upfront and ongoing costs for organizations, especially those with limited IT budgets.
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SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks. Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations. However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise. In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

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AVEVA MES has been making waves in the manufacturing sector, but what are users saying about it? Let's dive into the feedback from the past year to get a clearer picture. Users consistently highlight the software's user-friendly interface and adaptability as major advantages. They appreciate how AVEVA MES provides a comprehensive view of production data, enabling them to pinpoint and address issues promptly, ultimately boosting efficiency. The software's ability to scale and adapt to the specific needs of diverse businesses has also received praise. For instance, a food and beverage company found that AVEVA MES significantly improved their production tracking and management, while an automotive manufacturer valued the software's customizability to their unique processes. This flexibility is crucial in today's dynamic manufacturing environment, where businesses need to respond quickly to changing demands. However, some users have mentioned that the initial setup and configuration of AVEVA MES can be complex, requiring careful planning and potentially additional support. It's important to note that this feedback often comes from larger organizations with more intricate manufacturing processes. Overall, AVEVA MES appears to be an excellent fit for manufacturers of all sizes seeking to enhance their operational efficiency, product quality, and regulatory compliance. Its adaptability and scalability make it particularly well-suited for industries with evolving production needs, such as food and beverage, pharmaceuticals, and automotive manufacturing. While the initial setup may require some effort, the long-term benefits in terms of streamlined operations and improved decision-making make it a worthwhile investment.

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Screenshots

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