Solumina vs SAP MES

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Our analysts compared Solumina vs SAP MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Solumina Software Tool

Product Basics

Solumina is a robust software solution designed to manage complex manufacturing processes, particularly excelling in Manufacturing Execution (MES). It is tailored for industries such as aerospace, defense, and other sectors requiring stringent quality control and compliance. Solumina streamlines production by integrating quality management, supplier collaboration, and maintenance operations into a unified platform, enhancing efficiency and traceability.

One of the standout benefits of Solumina is its ability to provide real-time visibility into manufacturing processes, which helps in reducing errors and improving product quality. Its powerful features include detailed work instructions, comprehensive defect tracking, and advanced analytics capabilities. Users appreciate its intuitive interface and the depth of customization available to meet specific operational needs.

Compared to similar products, Solumina is often praised for its scalability and the seamless integration it offers with existing enterprise systems. Pricing details are typically customized based on the scope and scale of implementation, so it is advisable to contact SelectHub for a tailored quote.

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SAP MES, a sophisticated software developed by SAP, Inc., is designed to streamline manufacturing execution systems (MES) within industries. It is particularly well-suited for large-scale manufacturing operations that seek to enhance efficiency, ensure compliance, and improve production processes. One of the key benefits of SAP MES is its ability to provide real-time visibility into manufacturing operations, which helps in making informed decisions and reducing downtime. Among its popular features are its capabilities for detailed scheduling, quality management, and maintenance management, which collectively contribute to optimizing production performance. When compared to similar products in the market, users often highlight SAP MES for its comprehensive integration capabilities with other enterprise systems, which facilitates a seamless flow of information across the organization. Pricing considerations for SAP MES typically involve a range of options based on the scale of deployment and may include per unit criteria and payment frequency, tailored to meet the diverse needs of its users.
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$1,500 Annually
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$124,512 Annually
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Product Insights

  • Meet Compliances: Verify that supplier operations meet compliances regularly with the supplier quality management apparatus. This tool provides users with real-time communication between suppliers and consumers to swiftly react if problems appear on the shop floor. 
  • Full Transparency: Monitor every step in a supplier's trek to compliance and quality management regulations, such as defects uncovered during inspections with the 360-degree visibility tool in the suppler quality management module. This tool can ensure suppliers meet and remain compliant with ever-changing standards from various departments. 
  • Reduce Waste: Leverage the manufacturing execution system's paperless online work instructions and procedures accessible across all product centers from any location at any time. Less paper means less mess and a reduced chance of losing valuable information in a sea of documents or a cluttered filing cabinet. 
  • Simplify Work Instructions: Dwindle complicated work instructions and inspection requirements by including data collections and certification requirements via the maintenance, repair and overhaul module. This module ensures that users have everything they need to complete inspections hassle free, increasing a product's time to market. 
  • Enhanced Collaboration: Merge Solumina Quality Management with CAD, PLM and ERP solutions to ensure there's effective collaboration between various departments within the facility. This integration also provides visibility on the creation and testing of product models to easily catch defects or problems before building a full-scale product model. 
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  • Facilitate Quality Control: Transmit quality control information in real time. Halt production processes as soon as issues are identified to reduce waste, scrap, rework and overages. 
  • Increase Uptime: Create robust production schedules by balancing personnel, material and equipment resources. Integrate scheduling and maintenance processes to maximize product flow and asset utilization to boost uptime and improve overall equipment effectiveness (OEE). 
  • Manage Inventory: Update inventory records with real-time information about the new production, scrap and non-conforming material. It helps purchasing, shipping and scheduling departments gauge the inventory at hand. It reduces just-in-case and work-in-progress inventory and saves time and money on manufacturing, transportation, storage and inventory monitoring. 
  • Facilitate Paperless Shop Floor: Automate data collection to eliminate paperwork and reduce manual errors. Record data from the shop floor in real time and collaborate with the decision-makers across integrated systems to ensure data-driven decisions. 
  • Allocate Resources: Leverage real-time data to track and analyze resources status, including machines, labor, materials and more. Allocate resources based on their availability. 
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  • Process Control: Streamline tasks on the production floor by confirming that operators with modern skills and certifications execute the best tasks possible based on their obtained training. This accessory also ensures that machinery, tools and systems meet compliances regularly with the most current calibration dates, the most complete process paperwork and the latest change procedures for process instructions for engineering and manufacturing. 
  • Device History and Documentation: Trace and find records associated with a product by tracking the serial or lot number through any manufacturing process stage. 
  • Project Planning: Document all units to better plan responsibilities and improve work instructions over time for future units. 
  • Quality Review: Supervise all service units, removed subassemblies, critical elements or skins carefully to verify if specific projects need reassemblies. 
  • Notifications: Receive notifications for outstanding data collections and when measurements exceed particular control limits with Solumina alerts. Users may also input information into the system and evaluate data collection displays from various data entries. 
  • Industry Standard Requirements: Reach compliances with AS9100, ISO 9001, FDA 21 CFR Part 11 and more. This accessory permits operators and inspectors to validate completion and approvals online and perform discrepancy reports from buy-off points in work orders. 
  • Supplier Tracking: Trace supplier performance for full transparency of supplier-induced issues and defects discovered during the inspection from the source or further along in the manufacturing process. Users may review quality metrics in comprehensive charts and reports that exhibit particular purchase orders and inspections. 
  • Quality Requirements and Inspection Planning: Utilize tools that administer inspection and verification plans to guarantee compliance specifications established by engineering requirements, agreements and industry process standards with this module. Inspectors may review and authorize source inspection data remotely, such as measurements, checklists, certifications and more.  
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  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
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Product Ranking

#8

among all
MES Software

#23

among all
MES Software

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Analyst Rating Summary

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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

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Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 16 78 79 94 53 100 82 0 25 50 75 100
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User Sentiment Summary

Great User Sentiment 82 reviews
Great User Sentiment 111 reviews
80%
of users recommend this product

Solumina has a 'great' User Satisfaction Rating of 80% when considering 82 user reviews from 2 recognized software review sites.

84%
of users recommend this product

SAP MES has a 'great' User Satisfaction Rating of 84% when considering 111 user reviews from 3 recognized software review sites.

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Awards

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SelectHub research analysts have evaluated SAP MES and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

Synopsis of User Ratings and Reviews

Streamlined Shop Floor Operations: Solumina replaces cumbersome paper-based processes with digital work instructions and workflows, leading to improved efficiency on the production floor.
Enhanced Quality Management: The system's robust quality modules help identify and track nonconformances, manage corrective actions, and ensure compliance with industry standards, ultimately leading to higher product quality.
Data-Driven Insights: Real-time data collection and reporting capabilities provide valuable insights into production performance, enabling data-driven decision-making and continuous improvement initiatives.
Adaptable to Unique Needs: The system's configurability allows businesses to tailor workflows and data structures without extensive coding, making it adaptable to specific industry requirements and evolving business needs.
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Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
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Sluggish Performance: Users have reported that Solumina can feel slow, especially when editing crucial manufacturing documents like work plans and work orders. This lag can hinder productivity on the factory floor.
Occasional Errors: The presence of random errors and glitches, while not constant, can disrupt operations and lead to frustration among users who rely on the system for mission-critical tasks.
Difficult Implementation: Implementing Solumina MES is often described as a complex process. This can lead to extended timelines and require significant resources from the company, potentially impacting budgets and project schedules.
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Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.
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Is Solumina the solution for manufacturers seeking robust MES functionality? Recent user reviews suggest a qualified yes. Users consistently highlight Solumina's strength in regulatory compliance, particularly for industries like aerospace and medical devices. They praise its intuitive interface, which simplifies audits and daily tasks. For instance, one user raved about the software's user-friendliness during a recent AS9100 audit, stating that "Solumina made the process a breeze." However, some users express concerns about the software's performance, citing slow loading times, especially when handling large work orders. Customization, while possible, can also be challenging without technical expertise. What truly sets Solumina apart is its laser focus on regulated industries. This specialization, while a strength, also presents a limitation. Manufacturers outside of these sectors might find Solumina's feature set overly specific. In conclusion, Solumina shines for businesses bound by stringent regulatory requirements, particularly those in aerospace, defense, and medical devices. Its intuitive design, coupled with robust compliance features, makes it a valuable tool in these highly regulated landscapes. However, businesses in less regulated sectors might find more flexible solutions elsewhere.

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SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks. Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations. However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise. In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

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