Sepasoft vs Epicor Advanced MES

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Our analysts compared Sepasoft vs Epicor Advanced MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Sepasoft Software Tool
Epicor Advanced MES Software Tool

Product Basics

Sepasoft helps its customers control, track and document raw materials’ transformation into finished goods in real time. It enables users to respond to production issues, identify and focus efforts on downtime and configure dashboards for everyone within the organization.

Its statistical process control module facilitates collaboration and quality data analysis across the enterprise. It offers sample scheduling, automatic signal evaluation, data collection and robust charting capabilities. It empowers producers to manage, distribute and view SOPs, MSDSs and other documents with its document management inclusion.
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Epicor Advanced MES uses Industry 4.0 tech to increase efficiency in production and performance. The on-site or cloud-support solution gathers live data automatically from operators and equipment. It removes the need for manual data collection and provides manufacturers with a seamless option for streamlining operations and production efficiency.

Real-time analysis allows users to catch exceptions early, cut down on waste and increase quality. The platform utilizes open connectivity protocol, programmable logic controllers, machine interface units and PC interfaces for added usability.
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On-Premise
Mobile

Product Assistance

Documentation
In Person
Live Online
Videos
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Documentation
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Videos
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Email
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FAQ
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Knowledge Base
24/7 Live Support
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24/7 Live Support

Product Insights

  • Schedule Production: Visualize production schedules including actual versus targeted, delayed production, machine status and more. Adjust schedule entries in real time to accommodate production progress, breaks and other factors that influence production. 
  • Handle Equipment Status: Capture the local and logistical equipment status to represent the context for production data. Configure status levels with custom values for different equipment and organize them in logical groupings based on asset utilization categories and downtime reasons. 
  • Detect Downtime: Employ downtime detection algorithms to accommodate equipment layouts to determine the root cause of downtime events. Track cycle times to determine bottlenecks in the product flow where the root cause isn’t prominent. 
  • Visualize Events: Visualize downtime events in real time. Record the beginning and end times of each event automatically to eliminate the risk of inaccurately timed data. Leverage a graphical timing chart to diagnose and optimize the product flow. 
  • Conduct Impromptu Analysis: Include data points for multiple dates ranges to view results on the fly. Summarize the data to narrow down inefficiencies and use this information to create dashboards and add-on displays to make production information visible. 
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  • Increased Efficiency: Epicor Advanced MES automates the monitoring of manufacturing processes, reducing manual data entry and errors, leading to a more efficient production line.
  • Real-Time Visibility: Provides instant access to critical production data, enabling managers to make informed decisions quickly and respond to issues before they escalate.
  • Cost Reduction: By optimizing production processes and reducing waste, Epicor Advanced MES helps lower operational costs and improve profit margins.
  • Quality Improvement: Enhances product quality by closely monitoring production standards and automatically flagging deviations, ensuring consistent output that meets customer expectations.
  • Scalability: Adapts to the growing needs of a business, whether it's expanding product lines, increasing production volume, or incorporating new technologies.
  • Compliance Management: Simplifies compliance with industry regulations by providing tools for documentation, audit trails, and quality control, reducing the risk of non-compliance penalties.
  • Enhanced Collaboration: Facilitates better communication and collaboration across departments by providing a centralized platform for sharing production data and insights.
  • Downtime Reduction: Predictive maintenance features help anticipate equipment failures before they occur, minimizing unplanned downtime and keeping production schedules on track.
  • Energy Efficiency: Monitors and analyzes energy usage across operations, identifying opportunities to reduce consumption and lower utility costs.
  • Customizable Reporting: Offers flexible reporting tools that allow businesses to generate tailored reports, providing insights into performance metrics that matter most to them.
  • Improved Customer Satisfaction: By ensuring timely delivery of high-quality products, Epicor Advanced MES helps build trust with customers, leading to stronger relationships and repeat business.
  • Inventory Optimization: Provides accurate, real-time inventory data, helping businesses reduce excess stock, avoid shortages, and manage inventory levels more effectively.
  • Strategic Decision Making: Empowers leaders with comprehensive data analytics and forecasting tools, enabling strategic decisions that drive business growth and competitiveness.
  • Workforce Productivity: Tracks labor performance and identifies areas for improvement, helping to optimize workforce productivity and reduce labor costs.
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  • Document Management: Manage, distribute and view standard operating procedures, material safety data sheets, quality documents, checklists and other production-related documents critical to safety, quality and efficiency using a document management module. 
  • Statistical Process Control: Ensure accurate data collection, improve quality analysis and execute automatic alerts for out-of-control conditions through statistical process control. Enables users to create and customize SPC control charts to visualize production information along with SPC data. 
  • Business Connector: Send and retrieve data in real-time to higher-level business systems like enterprise resource planning and advanced planning systems with the Business Connector. The visual sequence builder offers drag-and-drop functionality to create complex business logic, including control flow concepts like loops, conditionals and exception handling. 
  • Barcode Scanner: Facilitates material handling, operator login and lot tracking through barcode scanning capabilities. Empowers users to scan a badge to sign off on materials, master and batch production records and other tasks. It can be customized to read proprietary or industry-specific barcode content. 
  • Web Services: Consume data from and send data to remote and local web services via REST and SOAP protocols through a web services module. Enables users to obtain weather or mapping information or gather work order data from third-party applications. 
  • Instrument Interface: Leverage its instrument interface module to gather raw textual data via text files serial, OPC devices and more to parse out meaningful values that users can save to existing databases or pass on to other solutions. Includes file monitoring, parsing, serial communications and centralized instrument management. 
  • Recipe and Changeover: Manage, select, track and analyze recipes, track variances in values and generate reports. Create, import and export recipes, manage security and select recipe machines via a built-in visual recipe editor. Monitor recipe values and detect variances in real time to identify the root cause of production issues. 
  • Downtime Analysis: Determine reasons for production loss with advanced downtime detection algorithms. Retain and analyze unlimited past production data to identify downtime trends and target areas for improvement. 
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  • Automated Data Collection: Utilize automated production and process data collected directly from the machines for analysis, reporting and planning. Eliminate manual data collection and drive continuous performance improvement with real-time data. 
  • Energy Optimization: Analyze and monitor energy consumption with the help of load patterns, production needs and live data accessed from browser-based scorecards. 
  • Automatic Alerts: Quicken resolution and response time with automated communication designed for the user’s plant environment. Establish automated alerts and notifications for machine downtime, cycles and abnormalities. 
  • Quality Control: Track cycles and machines 24/7 and automatically reject or accept products. Troubleshoot with SPC and SQC. 
  • Process Monitoring: Optimize resources with real-time insights into process parameters. Improve cost structures, manage machine time and compare cycle times. 
  • Maintenance Management: Use preventive maintenance planning to eliminate scheduled maintenance or unexpected repairs. Track MRO activity and set automated alerts for preventative maintenance. 
  • Real-time Planning: Change production schedules to meet new requirements instantly with visual drag-and-drop scheduling for machines and tools. View updated schedules and automatically adjust for performance. 
  • International Accessibility: Access the platform in 10 different languages via any internet-enabled mobile device or tablet. 
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Product Ranking

#22

among all
MES Software

#37

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

54
68
47
16
72
80
56
77
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Sepasoft
Epicor Advanced MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 47 72 56 57 56 66 37 16 80 77 81 78 98 76 0 25 50 75 100
43%
0%
57%
14%
0%
86%
67%
11%
22%
56%
22%
22%
55%
0%
45%
70%
10%
20%
57%
0%
43%
86%
0%
14%
56%
0%
44%
78%
0%
22%
57%
14%
29%
100%
0%
0%
33%
0%
67%
78%
0%
22%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

33%
17%
50%
25%
17%
58%

User Sentiment Summary

Great User Sentiment 23 reviews
Good User Sentiment 198 reviews
84%
of users recommend this product

Sepasoft has a 'great' User Satisfaction Rating of 84% when considering 23 user reviews from 1 recognized software review sites.

75%
of users recommend this product

Epicor Advanced MES has a 'good' User Satisfaction Rating of 75% when considering 198 user reviews from 3 recognized software review sites.

n/a
3.7 (73)
4.2 (23)
4.5 (23)
n/a
3.6 (102)

Synopsis of User Ratings and Reviews

Easy to Use: Users praise Sepasoft's intuitive design and user-friendly interface, making it easy to navigate and implement without extensive training.
Flexible and Scalable: Sepasoft's solutions can adapt to various manufacturing processes and easily scale as operations grow, accommodating both small and large-scale deployments.
Excellent Customer Support: Users consistently highlight Sepasoft's responsive and knowledgeable customer support team, providing timely assistance and guidance when needed.
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Reduced Downtime: Real-time equipment monitoring helps identify and address potential issues before they cause downtime, leading to increased productivity and efficiency.
Improved Quality Control: The system's ability to track and trace materials and products throughout the production process helps ensure quality standards are met and reduces the risk of defects or recalls.
Enhanced Visibility: Comprehensive data collection and reporting provide real-time insights into production performance, enabling data-driven decision-making and process optimization.
Increased Efficiency: Automation of manual tasks and streamlined workflows lead to reduced labor costs and improved operational efficiency.
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Complex Configuration: Users have reported that configuring Sepasoft can be quite challenging, especially for those new to the platform or without extensive programming knowledge. This complexity can lead to longer implementation times and increased reliance on external consultants.
Limited Reporting Capabilities: Some users have expressed dissatisfaction with the out-of-the-box reporting functionality offered by Sepasoft. They find it difficult to create custom reports or extract specific data points without significant customization effort.
Occasional Performance Issues: While generally considered stable, some users have reported experiencing occasional performance issues with Sepasoft, particularly when dealing with large datasets or complex automation tasks. These issues can manifest as slow response times or system lag, impacting operational efficiency.
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Customization Challenges: The system's complexity can make tailoring it to specific workflows or unique production processes a significant undertaking.
Integration Hurdles: Connecting Epicor Advanced MES with existing enterprise systems or shop floor machinery can pose integration challenges, potentially requiring specialized expertise or custom development efforts.
User Interface Complexity: The user interface, while feature-rich, can feel overwhelming for new users due to its extensive functionalities and options, potentially leading to a steeper learning curve.
Resource Requirements: Implementing and maintaining Epicor Advanced MES effectively often necessitates dedicated IT resources and ongoing support, which can be a consideration for organizations with limited IT staff or budgets.
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User reviews from the past year suggest that Sepasoft is a strong contender in the manufacturing execution system (MES) market, but it's not without its caveats. Users praise Sepasoft for its robust data acquisition and contextualization capabilities, enabling real-time production monitoring and identification of improvement opportunities. For example, one manufacturer highlighted Sepasoft's ability to track machine output in real-time, allowing them to quickly identify and address production bottlenecks. This granular level of insight is often cited as a key differentiator compared to competitors like Rockwell Automation's FactoryTalk ProductionCentre, which some users find less intuitive and flexible. However, Sepasoft's strength in customization can also be a double-edged sword. Some users have reported a steeper learning curve compared to more plug-and-play solutions. Additionally, while Sepasoft offers strong integration capabilities with platforms like Ignition by Inductive Automation, some users have noted challenges with integrating Sepasoft with legacy systems. Overall, Sepasoft appears best suited for manufacturers who require a highly customizable and scalable MES solution and are willing to invest the time and resources for implementation and training. Smaller manufacturers with simpler needs might find more streamlined solutions a better fit.

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Let's dive into the world of manufacturing software and explore what users have to say about Epicor Advanced MES. Epicor Advanced MES has received positive feedback for its ability to enhance efficiency and productivity in manufacturing operations. Users appreciate its user-friendly interface, flexibility to adapt to different needs, and scalability to accommodate growth. The software's comprehensive features, including production planning, scheduling, inventory management, quality control, and traceability, have been highlighted as key strengths. One user noted that Epicor Advanced MES has significantly improved their operational efficiency and cost reduction, making it a valuable asset for their business. Another user praised the software's power and versatility, emphasizing its positive impact on various aspects of their manufacturing processes. The automation of data collection and real-time insights provided by Epicor Advanced MES have been particularly well-received, as they eliminate manual tasks and enable proactive decision-making. Epicor Advanced MES appears to be a suitable choice for manufacturers of all sizes due to its scalability and comprehensive features. Its ability to streamline operations, improve productivity, and reduce costs makes it a valuable tool for businesses seeking to optimize their manufacturing processes.

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