Sepasoft vs AVEVA MES

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Our analysts compared Sepasoft vs AVEVA MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Sepasoft Software Tool
AVEVA MES Software Tool

Product Basics

Sepasoft helps its customers control, track and document raw materials’ transformation into finished goods in real time. It enables users to respond to production issues, identify and focus efforts on downtime and configure dashboards for everyone within the organization.

Its statistical process control module facilitates collaboration and quality data analysis across the enterprise. It offers sample scheduling, automatic signal evaluation, data collection and robust charting capabilities. It empowers producers to manage, distribute and view SOPs, MSDSs and other documents with its document management inclusion.
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Aveva MES is a process-based solution for automated production and fast-moving goods manufacturing. It uses a model-driven approach to standardize production processes. Users can adapt processes, increase productivity and quality across multiple sites.

Digital operations management allows users to standardize and sync labor and equipment costs. It utilizes real-time data collection from operations and digitally managed workflows to boost productivity and compliance.
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Product Assistance

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24/7 Live Support
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Product Insights

  • Schedule Production: Visualize production schedules including actual versus targeted, delayed production, machine status and more. Adjust schedule entries in real time to accommodate production progress, breaks and other factors that influence production. 
  • Handle Equipment Status: Capture the local and logistical equipment status to represent the context for production data. Configure status levels with custom values for different equipment and organize them in logical groupings based on asset utilization categories and downtime reasons. 
  • Detect Downtime: Employ downtime detection algorithms to accommodate equipment layouts to determine the root cause of downtime events. Track cycle times to determine bottlenecks in the product flow where the root cause isn’t prominent. 
  • Visualize Events: Visualize downtime events in real time. Record the beginning and end times of each event automatically to eliminate the risk of inaccurately timed data. Leverage a graphical timing chart to diagnose and optimize the product flow. 
  • Conduct Impromptu Analysis: Include data points for multiple dates ranges to view results on the fly. Summarize the data to narrow down inefficiencies and use this information to create dashboards and add-on displays to make production information visible. 
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  • Increased Efficiency: AVEVA MES streamlines manufacturing operations, reducing the time and resources needed for production processes. This leads to a more efficient use of materials and labor, maximizing output with minimal waste.
  • Enhanced Quality Control: The software provides tools for monitoring and controlling product quality in real-time, ensuring that manufacturing standards are met consistently. This reduces the risk of defects and improves customer satisfaction.
  • Real-Time Data Access: AVEVA MES offers immediate access to critical production data, enabling managers and operators to make informed decisions quickly. This agility can significantly impact response times to production issues or market demands.
  • Scalability: The software is designed to grow with your business, supporting expansion and adaptation without the need for significant overhauls. This makes it a long-term solution that can evolve with your manufacturing needs.
  • Cost Reduction: By optimizing production processes and reducing waste, AVEVA MES helps lower operational costs. These savings can then be redirected towards innovation, expansion, or improving profit margins.
  • Compliance Management: It simplifies compliance with industry standards and regulations by providing tools for tracking, documenting, and reporting processes. This is crucial for industries where compliance is non-negotiable, such as pharmaceuticals and food and beverage.
  • Improved Decision Making: With comprehensive analytics and reporting capabilities, AVEVA MES turns data into actionable insights. This supports better strategic planning and decision-making, aligning operations with business objectives.
  • Enhanced Collaboration: The platform facilitates communication and collaboration across departments, breaking down silos and ensuring that everyone is aligned with the production goals and schedules. This unity is key to driving overall business performance.
  • Reduced Downtime: AVEVA MES helps predict and prevent equipment failures, minimizing unplanned downtime. This not only saves costs but also ensures that production targets are met consistently.
  • Customization and Flexibility: The software offers a high degree of customization, allowing it to be tailored to the specific needs of your manufacturing processes. This flexibility ensures that it remains relevant and effective as those needs change over time.
  • Energy Efficiency: By optimizing production schedules and machinery use, AVEVA MES can contribute to lower energy consumption. This not only reduces costs but also supports sustainability goals.
  • Supply Chain Integration: The software can be integrated with supply chain management systems, providing a holistic view of both production and supply chain operations. This integration helps in better inventory management, forecasting, and planning.
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  • Document Management: Manage, distribute and view standard operating procedures, material safety data sheets, quality documents, checklists and other production-related documents critical to safety, quality and efficiency using a document management module. 
  • Statistical Process Control: Ensure accurate data collection, improve quality analysis and execute automatic alerts for out-of-control conditions through statistical process control. Enables users to create and customize SPC control charts to visualize production information along with SPC data. 
  • Business Connector: Send and retrieve data in real-time to higher-level business systems like enterprise resource planning and advanced planning systems with the Business Connector. The visual sequence builder offers drag-and-drop functionality to create complex business logic, including control flow concepts like loops, conditionals and exception handling. 
  • Barcode Scanner: Facilitates material handling, operator login and lot tracking through barcode scanning capabilities. Empowers users to scan a badge to sign off on materials, master and batch production records and other tasks. It can be customized to read proprietary or industry-specific barcode content. 
  • Web Services: Consume data from and send data to remote and local web services via REST and SOAP protocols through a web services module. Enables users to obtain weather or mapping information or gather work order data from third-party applications. 
  • Instrument Interface: Leverage its instrument interface module to gather raw textual data via text files serial, OPC devices and more to parse out meaningful values that users can save to existing databases or pass on to other solutions. Includes file monitoring, parsing, serial communications and centralized instrument management. 
  • Recipe and Changeover: Manage, select, track and analyze recipes, track variances in values and generate reports. Create, import and export recipes, manage security and select recipe machines via a built-in visual recipe editor. Monitor recipe values and detect variances in real time to identify the root cause of production issues. 
  • Downtime Analysis: Determine reasons for production loss with advanced downtime detection algorithms. Retain and analyze unlimited past production data to identify downtime trends and target areas for improvement. 
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  • Track and Trace: Utilize real-time inventory tracking and automatic electronic record keeping for complete product history and material traceability. 
  • Production Management: Set and define digital business rules for work orders. Track manual and automated equipment job execution. 
  • ERP Integration: Optimize information flow between shop floor and business operations. Schedule with flexibility and increase visibility into the supply chain. 
  • Quality Control: Automate quality checks and data collection. Align with work order live statuses and respond to changes in the shopfloor for variance reduction. 
  • Productivity Management: Create digitized workflows with a work process and user experience modeling approach. Automate production processes and eliminate paperwork. 
  • Analysis: Access manufacturing historical data and utilize drill-down analyses. 
  • BOM and Recipe Management: Improve consistency and minimize product-related loss by creating and enforcing process and product guidelines. 
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Product Ranking

#22

among all
MES Software

#38

among all
MES Software

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Analyst Rating Summary

54
59
47
28
72
67
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72
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Sepasoft
AVEVA MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 47 72 56 57 56 66 37 28 67 72 84 51 59 37 0 25 50 75 100
43%
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57%
0%
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57%
67%
11%
22%
56%
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30%
15%
57%
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43%
86%
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14%
56%
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44%
11%
45%
57%
14%
29%
43%
14%
43%
33%
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67%
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67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

33%
17%
50%
8%
75%
17%

User Sentiment Summary

Great User Sentiment 23 reviews
Great User Sentiment 27 reviews
84%
of users recommend this product

Sepasoft has a 'great' User Satisfaction Rating of 84% when considering 23 user reviews from 1 recognized software review sites.

84%
of users recommend this product

AVEVA MES has a 'great' User Satisfaction Rating of 84% when considering 27 user reviews from 2 recognized software review sites.

4.2 (23)
4.2 (25)
n/a
4.1 (2)

Synopsis of User Ratings and Reviews

Easy to Use: Users praise Sepasoft's intuitive design and user-friendly interface, making it easy to navigate and implement without extensive training.
Flexible and Scalable: Sepasoft's solutions can adapt to various manufacturing processes and easily scale as operations grow, accommodating both small and large-scale deployments.
Excellent Customer Support: Users consistently highlight Sepasoft's responsive and knowledgeable customer support team, providing timely assistance and guidance when needed.
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Reduced Downtime: AVEVA MES helps to minimize downtime by providing real-time insights into production processes, enabling proactive maintenance and quicker response to issues.
Improved Quality: The system facilitates adherence to quality standards by offering tools for quality data capture, analysis, and continuous improvement initiatives.
Enhanced Visibility: AVEVA MES delivers comprehensive visibility into production operations, empowering data-driven decision-making and optimization efforts.
Increased Efficiency: The platform helps to streamline production processes, optimize resource allocation, and reduce waste, leading to enhanced overall efficiency.
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Complex Configuration: Users have reported that configuring Sepasoft can be quite challenging, especially for those new to the platform or without extensive programming knowledge. This complexity can lead to longer implementation times and increased reliance on external consultants.
Limited Reporting Capabilities: Some users have expressed dissatisfaction with the out-of-the-box reporting functionality offered by Sepasoft. They find it difficult to create custom reports or extract specific data points without significant customization effort.
Occasional Performance Issues: While generally considered stable, some users have reported experiencing occasional performance issues with Sepasoft, particularly when dealing with large datasets or complex automation tasks. These issues can manifest as slow response times or system lag, impacting operational efficiency.
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Steep Learning Curve: AVEVA MES has a complex interface and intricate workflows, making it challenging for new users to learn and adopt effectively. The system's extensive customization options can also contribute to the complexity, requiring significant training and experience to master.
Integration Challenges: Integrating AVEVA MES with existing enterprise systems, such as ERP or PLM software, can be a complex and time-consuming process. This can lead to data silos and hinder seamless information flow across the organization.
Customization Complexity: While AVEVA MES offers a high degree of customization, this can also be a drawback. Extensive customizations can make the system more difficult to maintain and upgrade, potentially leading to higher support costs and longer implementation timelines.
Resource-Intensive: AVEVA MES can be resource-intensive, requiring significant hardware and software infrastructure to run effectively. This can result in higher upfront and ongoing costs for organizations, especially those with limited IT budgets.
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User reviews from the past year suggest that Sepasoft is a strong contender in the manufacturing execution system (MES) market, but it's not without its caveats. Users praise Sepasoft for its robust data acquisition and contextualization capabilities, enabling real-time production monitoring and identification of improvement opportunities. For example, one manufacturer highlighted Sepasoft's ability to track machine output in real-time, allowing them to quickly identify and address production bottlenecks. This granular level of insight is often cited as a key differentiator compared to competitors like Rockwell Automation's FactoryTalk ProductionCentre, which some users find less intuitive and flexible. However, Sepasoft's strength in customization can also be a double-edged sword. Some users have reported a steeper learning curve compared to more plug-and-play solutions. Additionally, while Sepasoft offers strong integration capabilities with platforms like Ignition by Inductive Automation, some users have noted challenges with integrating Sepasoft with legacy systems. Overall, Sepasoft appears best suited for manufacturers who require a highly customizable and scalable MES solution and are willing to invest the time and resources for implementation and training. Smaller manufacturers with simpler needs might find more streamlined solutions a better fit.

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AVEVA MES has been making waves in the manufacturing sector, but what are users saying about it? Let's dive into the feedback from the past year to get a clearer picture. Users consistently highlight the software's user-friendly interface and adaptability as major advantages. They appreciate how AVEVA MES provides a comprehensive view of production data, enabling them to pinpoint and address issues promptly, ultimately boosting efficiency. The software's ability to scale and adapt to the specific needs of diverse businesses has also received praise. For instance, a food and beverage company found that AVEVA MES significantly improved their production tracking and management, while an automotive manufacturer valued the software's customizability to their unique processes. This flexibility is crucial in today's dynamic manufacturing environment, where businesses need to respond quickly to changing demands. However, some users have mentioned that the initial setup and configuration of AVEVA MES can be complex, requiring careful planning and potentially additional support. It's important to note that this feedback often comes from larger organizations with more intricate manufacturing processes. Overall, AVEVA MES appears to be an excellent fit for manufacturers of all sizes seeking to enhance their operational efficiency, product quality, and regulatory compliance. Its adaptability and scalability make it particularly well-suited for industries with evolving production needs, such as food and beverage, pharmaceuticals, and automotive manufacturing. While the initial setup may require some effort, the long-term benefits in terms of streamlined operations and improved decision-making make it a worthwhile investment.

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