FactoryTalk vs Siemens MES

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Our analysts compared FactoryTalk vs Siemens MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Product Basics

FactoryTalk helps manufacturers boost yield and productivity, enhance asset utilization and optimize resource management. Its automation and control capabilities enable food producers to respond to dynamic consumer demands and preferences while reducing production costs and improving product quality.

It sets performance goals and tracks progress in real time. Household and personal care manufacturers can shorten product life cycles and improve time to market. It increases throughput and reliability while minimizing material costs. It caters to various industries, including chemical, food and beverages, automotive, infrastructure, metals, marine and more.
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Siemens MES is a web-based manufacturing application that helps with scheduling, document control, product history, quality control management and process orchestration. It gives users the ability to see live process data from all levels of the organization, improving the quality and efficiency of processes.

As a cross-industry platform, it can be installed with limited scope or as a complete system and customized based on requirements. Users can manage multiple sites and integrate with product development and business management systems.
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$35,000 Annually
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Tailored to your specific needs
$88,000 Monthly
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Tailored to your specific needs
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Windows
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Android
Chromebook
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On-Premise
Mobile
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On-Premise
Mobile

Product Assistance

Documentation
In Person
Live Online
Videos
Webinars
Documentation
In Person
Live Online
Videos
Webinars
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support
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24/7 Live Support

Product Insights

  • Gain Insights Into Operations: Accumulate data about equipment status to gain insights into processes and operations. Identify operational strengths and weaknesses, establish robust performance management systems, implement better production systems and develop targeted training programs. 
  • Boost Productivity: Combine real-time information and multiple control disciplines into a single architecture to boost productivity. Leverage smart motor control devices to access useful information to drive better decisions, enhance system performance and optimize operations. 
  • Address Risks: Address risks such as worker injuries, data breaches and product recalls as they originate. Minimizes machine downtime, supports compliance and handles quality, safety and security issues. 
  • Provide Remote Assistance: Offer remote assistance to field technicians for collaboration and support to accelerate troubleshooting and minimize equipment downtime. 
  • Prevent Equipment Downtime: Anticipate equipment failures and potential issues beforehand to reduce downtime occurrence and length while keeping the maintenance budget in check. 
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  • Increased Efficiency: Siemens MES streamlines manufacturing processes, reducing manual data entry and errors. This leads to a more efficient production line, where tasks are completed faster and with greater accuracy.
  • Improved Quality Control: With real-time monitoring and analysis, Siemens MES identifies quality issues early, allowing for immediate correction. This ensures products meet stringent quality standards, reducing waste and rework.
  • Enhanced Decision Making: By providing comprehensive data and analytics, Siemens MES equips managers with the insights needed to make informed decisions quickly, improving overall operational effectiveness.
  • Reduced Downtime: Predictive maintenance capabilities of Siemens MES foresee equipment failures before they occur, scheduling repairs at the most opportune times and thus minimizing unplanned downtime.
  • Greater Flexibility: Siemens MES adapts to various manufacturing environments and processes, offering scalable solutions that grow with your business, ensuring long-term sustainability and adaptability.
  • Compliance Assurance: The software helps manufacturers comply with industry standards and regulations by providing detailed records of production processes and quality control measures.
  • Cost Reduction: By optimizing production processes and reducing waste, Siemens MES significantly lowers manufacturing costs, contributing to a healthier bottom line.
  • Real-Time Visibility: Offering a bird's-eye view of the entire production floor, Siemens MES enables managers to monitor operations in real-time, identifying bottlenecks and optimizing workflow on the fly.
  • Enhanced Collaboration: Facilitating better communication between departments, Siemens MES ensures that all parts of the organization are aligned, leading to smoother operations and faster problem resolution.
  • Scalable Solutions: Siemens MES is designed to support manufacturing operations of all sizes, providing scalable solutions that can be customized to meet the specific needs of each facility.
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  • Asset Performance Monitoring: Track and monitor asset performance KPIs, including asset downtime, waste, production counts and overall equipment effectiveness intelligently with asset performance monitoring solutions. 
  • Predictive Analytics: Conduct equipment analysis, trend forecasting and data mining, optimize production to avoid stock outages and assess patients’ risks with predictive analytics capabilities. 
  • In-Context Maintenance and Work Instructions: Deliver up-to-date, digital, in-context information from disparate sources as a unified, role-based experience to maintenance workers. Includes seamless, bi-directional interaction with data required and logs results in master systems. Augmented work instructions help the workforce understand and execute specific production orders to facilitate proper production order execution and maintain flexibility on shop floors.  
  • Remote Expert Support: Connect remote experts to field technicians for collaboration and support in real time. Accelerate troubleshooting and maximize equipment uptime with instant expertise access through its remote expert support feature. 
  • Compliance Records: Capture data inputs around production orders to create detailed compliance records that include the supply chain. 
  • Asset Optimization: Asset optimization solutions leverage real-time data and augmented reality to identify potential issues, reduce unplanned downtime and increase productivity. 
  • Production Management: Gain real-time production visibility to track and monitor set-up, process and cycle times to identify and clear bottlenecks. Identify production issues with machine learning and predictive analytics capabilities. Capture data inputs around production orders to create detailed compliance records. 
  • Operational Intelligence: Track and compare expected versus actual outcomes across shifts, orders, materials and quality to identify and address variances and help employees generate high-quality products. Improve uptime with real-time equipment monitoring and utilize data to solve issues and adapt to changes.
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  • Data Collection: Access real-time production, equipment and materials data. Track process and operation updates. 
  • Paperless Manufacturing: Create and enforce electronic work instructions. Digitize and record workflows. 
  • Production Tracking: Monitor job status information and work set-up, including assigned personnel, production conditions and exceptions. Record production data for complete traceability of components. 
  • Labor Management: Manage and allocate workloads between operators based on skillset. Log time and works-in-progress for task optimization. 
  • Maintenance Management: Create pre-set limits to ensure maintenance requirements are met. Optimize asset performance with activity history and analysis. 
  • Performance Analysis: Optimize performance with SPC and SQC analysis. Monitor resource usage and schedule adherence. 
  • Scheduling: Automate scheduling based on production rules and task priority sequencing. Accommodate for limited resources, alternative operations, equipment load and shift patterns. 
  • Process Management: Track serial numbers, batch identifiers and defects for decision support and process monitoring. Flag problems and execute rework processes. 
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Product Ranking

#5

among all
MES Software

#25

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

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63
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65
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56
63
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Production Dispatch and Execution
Production Dispatch and Execution
Reports and Dashboards
Quality Management

Analyst Ratings for Functional Requirements Customize This Data Customize This Data

FactoryTalk
Siemens MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 0 65 56 91 59 71 56 0 60 63 100 89 93 74 0 25 50 75 100
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56%
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44%
38%
38%
24%
35%
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45%
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83%
17%
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63%
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37%
89%
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11%
29%
71%
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83%
17%
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56%
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44%
78%
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22%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

17%
25%
58%
8%
42%
50%

User Sentiment Summary

Excellent User Sentiment 36 reviews
Great User Sentiment 57 reviews
90%
of users recommend this product

FactoryTalk has a 'excellent' User Satisfaction Rating of 90% when considering 36 user reviews from 3 recognized software review sites.

83%
of users recommend this product

Siemens MES has a 'great' User Satisfaction Rating of 83% when considering 57 user reviews from 2 recognized software review sites.

n/a
3.4 (4)
4.53 (17)
n/a
4.5 (17)
n/a
4.5 (2)
4.2 (53)

Awards

FactoryTalk stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

SelectHub research analysts have evaluated Siemens MES and concluded it earns best-in-class honors for Production Dispatch and Execution and Quality Management.

Production Dispatch and Execution Award
Quality Management Award

Synopsis of User Ratings and Reviews

Centralized Platform: FactoryTalk offers a centralized platform to manage and monitor various industrial processes, leading to streamlined operations and reduced complexity.
Data Analysis and Reporting: Users appreciate the robust data analysis and reporting capabilities of FactoryTalk, enabling them to gain insights into production performance and make data-driven decisions.
Improved Efficiency: FactoryTalk helps improve efficiency by automating tasks, reducing downtime, and optimizing production processes.
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Comprehensive Functionality: Siemens MES offers a wide range of features that cover various aspects of manufacturing operations, including production scheduling, quality management, and performance analysis. This comprehensive functionality allows users to manage and optimize their entire production process within a single system.
Scalability and Flexibility: The system is highly scalable and can be adapted to meet the specific needs of different manufacturing environments. Whether it's a small workshop or a large-scale production facility, Siemens MES can be configured to support the unique requirements of the operation.
Integration Capabilities: Siemens MES seamlessly integrates with other enterprise systems, such as ERP and PLM, enabling a smooth flow of data across the organization. This integration eliminates data silos and provides a holistic view of manufacturing operations.
Industry Expertise: Siemens has extensive experience in the manufacturing industry, and their MES solution reflects this expertise. The system is designed to address the specific challenges and requirements of various manufacturing sectors, providing users with industry-specific best practices and solutions.
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Bloated and Complex: Many users find FactoryTalk View SE to be unnecessarily complex for simple HMI applications, leading to longer development times and steeper learning curves.
Limited Tag Database: The tag database in FactoryTalk can be restrictive, especially when dealing with large and complex projects, making it challenging to manage and organize tags effectively.
Expensive Licensing: FactoryTalk's licensing model is often perceived as expensive, especially for smaller businesses or those with limited budgets.
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Complexity: The system can be overly complex, especially for smaller businesses or those with simpler manufacturing processes. This complexity can lead to a steep learning curve and ongoing challenges with configuration and maintenance.
Cost: Siemens MES solutions can be expensive to implement and maintain, particularly for organizations with limited budgets. The costs associated with software licenses, hardware, implementation services, and ongoing support can be significant.
Customization Challenges: While Siemens MES offers customization options, tailoring the system to specific needs can be time-consuming and require specialized expertise. This can lead to delays in implementation and increased costs.
Integration Issues: Integrating Siemens MES with existing enterprise systems, such as ERP or PLM software, can be complex and require additional effort. Compatibility issues and data synchronization challenges can arise during integration.
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Is FactoryTalk all it's cracked up to be? User reviews from the last year suggest that FactoryTalk is a powerful tool for large manufacturing enterprises, but it comes with a hefty price tag and a steep learning curve. Users praise its Internet of Things (IoT) support, scalability, and global reach, making it a top contender for businesses with complex operations across multiple sites. For instance, food and beverage companies use FactoryTalk to maintain strict quality control and manage intricate packaging processes, while pharmaceutical companies leverage it for regulatory compliance and traceability. However, the complexity of the user interface is a common gripe, with some users finding it difficult to navigate and customize. This complexity can lead to increased training costs and slower adoption rates, especially for employees who are not tech-savvy. While FactoryTalk offers a comprehensive suite of features, its cost and complexity make it a less viable option for smaller businesses with limited resources. Competitors like SAP ME and Siemens Opcenter offer similar functionality but may be more user-friendly and affordable for smaller operations. Ultimately, FactoryTalk is best suited for large enterprises that require sophisticated automation and process control across multiple sites and are willing to invest in the necessary training and support.

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Siemens MES is a manufacturing execution system (MES) software that helps manufacturers optimize their production processes. Users appreciate its ability to provide a comprehensive view of production data, enabling informed decision-making and improved efficiency. The software's integration capabilities with other systems, such as enterprise resource planning (ERP) and product lifecycle management (PLM), are also highlighted as a significant advantage. This integration allows for seamless data flow and collaboration across different departments, streamlining operations and reducing errors. Additionally, Siemens MES is praised for its scalability, making it suitable for both small and large manufacturing enterprises. However, some users note the software's cost as a potential drawback, especially for smaller businesses with limited budgets. Implementation complexity can also be a challenge, requiring careful planning and potentially additional resources. Compared to other MES solutions, Siemens MES stands out with its strong focus on quality management and compliance. The software offers features such as closed-loop quality control and digital twin capabilities, ensuring adherence to industry standards and regulations. This is particularly important for manufacturers in highly regulated industries, such as medical devices and pharmaceuticals. Additionally, Siemens MES provides robust traceability and genealogy functionalities, enabling manufacturers to track the history of each product and its components. This is crucial for identifying and resolving quality issues, as well as meeting regulatory requirements. Siemens MES is best suited for manufacturers seeking a comprehensive and scalable MES solution with a strong emphasis on quality management and compliance. Its integration capabilities and advanced features make it an ideal choice for complex manufacturing environments, particularly in industries with stringent regulatory requirements. However, businesses should carefully consider the cost and implementation complexity before making a decision.

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Screenshots

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