FactoryTalk vs AVEVA MES

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Our analysts compared FactoryTalk vs AVEVA MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

AVEVA MES Software Tool

Product Basics

FactoryTalk helps manufacturers boost yield and productivity, enhance asset utilization and optimize resource management. Its automation and control capabilities enable food producers to respond to dynamic consumer demands and preferences while reducing production costs and improving product quality.

It sets performance goals and tracks progress in real time. Household and personal care manufacturers can shorten product life cycles and improve time to market. It increases throughput and reliability while minimizing material costs. It caters to various industries, including chemical, food and beverages, automotive, infrastructure, metals, marine and more.
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Aveva MES is a process-based solution for automated production and fast-moving goods manufacturing. It uses a model-driven approach to standardize production processes. Users can adapt processes, increase productivity and quality across multiple sites.

Digital operations management allows users to standardize and sync labor and equipment costs. It utilizes real-time data collection from operations and digitally managed workflows to boost productivity and compliance.
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$35,000 Annually
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$350 Monthly
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Product Assistance

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24/7 Live Support
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Product Insights

  • Gain Insights Into Operations: Accumulate data about equipment status to gain insights into processes and operations. Identify operational strengths and weaknesses, establish robust performance management systems, implement better production systems and develop targeted training programs. 
  • Boost Productivity: Combine real-time information and multiple control disciplines into a single architecture to boost productivity. Leverage smart motor control devices to access useful information to drive better decisions, enhance system performance and optimize operations. 
  • Address Risks: Address risks such as worker injuries, data breaches and product recalls as they originate. Minimizes machine downtime, supports compliance and handles quality, safety and security issues. 
  • Provide Remote Assistance: Offer remote assistance to field technicians for collaboration and support to accelerate troubleshooting and minimize equipment downtime. 
  • Prevent Equipment Downtime: Anticipate equipment failures and potential issues beforehand to reduce downtime occurrence and length while keeping the maintenance budget in check. 
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  • Increased Efficiency: AVEVA MES streamlines manufacturing operations, reducing the time and resources needed for production processes. This leads to a more efficient use of materials and labor, maximizing output with minimal waste.
  • Enhanced Quality Control: The software provides tools for monitoring and controlling product quality in real-time, ensuring that manufacturing standards are met consistently. This reduces the risk of defects and improves customer satisfaction.
  • Real-Time Data Access: AVEVA MES offers immediate access to critical production data, enabling managers and operators to make informed decisions quickly. This agility can significantly impact response times to production issues or market demands.
  • Scalability: The software is designed to grow with your business, supporting expansion and adaptation without the need for significant overhauls. This makes it a long-term solution that can evolve with your manufacturing needs.
  • Cost Reduction: By optimizing production processes and reducing waste, AVEVA MES helps lower operational costs. These savings can then be redirected towards innovation, expansion, or improving profit margins.
  • Compliance Management: It simplifies compliance with industry standards and regulations by providing tools for tracking, documenting, and reporting processes. This is crucial for industries where compliance is non-negotiable, such as pharmaceuticals and food and beverage.
  • Improved Decision Making: With comprehensive analytics and reporting capabilities, AVEVA MES turns data into actionable insights. This supports better strategic planning and decision-making, aligning operations with business objectives.
  • Enhanced Collaboration: The platform facilitates communication and collaboration across departments, breaking down silos and ensuring that everyone is aligned with the production goals and schedules. This unity is key to driving overall business performance.
  • Reduced Downtime: AVEVA MES helps predict and prevent equipment failures, minimizing unplanned downtime. This not only saves costs but also ensures that production targets are met consistently.
  • Customization and Flexibility: The software offers a high degree of customization, allowing it to be tailored to the specific needs of your manufacturing processes. This flexibility ensures that it remains relevant and effective as those needs change over time.
  • Energy Efficiency: By optimizing production schedules and machinery use, AVEVA MES can contribute to lower energy consumption. This not only reduces costs but also supports sustainability goals.
  • Supply Chain Integration: The software can be integrated with supply chain management systems, providing a holistic view of both production and supply chain operations. This integration helps in better inventory management, forecasting, and planning.
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  • Asset Performance Monitoring: Track and monitor asset performance KPIs, including asset downtime, waste, production counts and overall equipment effectiveness intelligently with asset performance monitoring solutions. 
  • Predictive Analytics: Conduct equipment analysis, trend forecasting and data mining, optimize production to avoid stock outages and assess patients’ risks with predictive analytics capabilities. 
  • In-Context Maintenance and Work Instructions: Deliver up-to-date, digital, in-context information from disparate sources as a unified, role-based experience to maintenance workers. Includes seamless, bi-directional interaction with data required and logs results in master systems. Augmented work instructions help the workforce understand and execute specific production orders to facilitate proper production order execution and maintain flexibility on shop floors.  
  • Remote Expert Support: Connect remote experts to field technicians for collaboration and support in real time. Accelerate troubleshooting and maximize equipment uptime with instant expertise access through its remote expert support feature. 
  • Compliance Records: Capture data inputs around production orders to create detailed compliance records that include the supply chain. 
  • Asset Optimization: Asset optimization solutions leverage real-time data and augmented reality to identify potential issues, reduce unplanned downtime and increase productivity. 
  • Production Management: Gain real-time production visibility to track and monitor set-up, process and cycle times to identify and clear bottlenecks. Identify production issues with machine learning and predictive analytics capabilities. Capture data inputs around production orders to create detailed compliance records. 
  • Operational Intelligence: Track and compare expected versus actual outcomes across shifts, orders, materials and quality to identify and address variances and help employees generate high-quality products. Improve uptime with real-time equipment monitoring and utilize data to solve issues and adapt to changes.
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  • Track and Trace: Utilize real-time inventory tracking and automatic electronic record keeping for complete product history and material traceability. 
  • Production Management: Set and define digital business rules for work orders. Track manual and automated equipment job execution. 
  • ERP Integration: Optimize information flow between shop floor and business operations. Schedule with flexibility and increase visibility into the supply chain. 
  • Quality Control: Automate quality checks and data collection. Align with work order live statuses and respond to changes in the shopfloor for variance reduction. 
  • Productivity Management: Create digitized workflows with a work process and user experience modeling approach. Automate production processes and eliminate paperwork. 
  • Analysis: Access manufacturing historical data and utilize drill-down analyses. 
  • BOM and Recipe Management: Improve consistency and minimize product-related loss by creating and enforcing process and product guidelines. 
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Product Ranking

#5

among all
MES Software

#38

among all
MES Software

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Analyst Rating Summary

54
59
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28
65
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72
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

FactoryTalk
AVEVA MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 0 65 56 91 59 71 56 28 67 72 84 51 59 37 0 25 50 75 100
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67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

17%
25%
58%
8%
75%
17%

User Sentiment Summary

Excellent User Sentiment 36 reviews
Great User Sentiment 27 reviews
90%
of users recommend this product

FactoryTalk has a 'excellent' User Satisfaction Rating of 90% when considering 36 user reviews from 3 recognized software review sites.

84%
of users recommend this product

AVEVA MES has a 'great' User Satisfaction Rating of 84% when considering 27 user reviews from 2 recognized software review sites.

4.53 (17)
n/a
4.5 (17)
n/a
4.5 (2)
4.2 (25)
n/a
4.1 (2)

Awards

FactoryTalk stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

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Synopsis of User Ratings and Reviews

Centralized Platform: FactoryTalk offers a centralized platform to manage and monitor various industrial processes, leading to streamlined operations and reduced complexity.
Data Analysis and Reporting: Users appreciate the robust data analysis and reporting capabilities of FactoryTalk, enabling them to gain insights into production performance and make data-driven decisions.
Improved Efficiency: FactoryTalk helps improve efficiency by automating tasks, reducing downtime, and optimizing production processes.
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Reduced Downtime: AVEVA MES helps to minimize downtime by providing real-time insights into production processes, enabling proactive maintenance and quicker response to issues.
Improved Quality: The system facilitates adherence to quality standards by offering tools for quality data capture, analysis, and continuous improvement initiatives.
Enhanced Visibility: AVEVA MES delivers comprehensive visibility into production operations, empowering data-driven decision-making and optimization efforts.
Increased Efficiency: The platform helps to streamline production processes, optimize resource allocation, and reduce waste, leading to enhanced overall efficiency.
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Bloated and Complex: Many users find FactoryTalk View SE to be unnecessarily complex for simple HMI applications, leading to longer development times and steeper learning curves.
Limited Tag Database: The tag database in FactoryTalk can be restrictive, especially when dealing with large and complex projects, making it challenging to manage and organize tags effectively.
Expensive Licensing: FactoryTalk's licensing model is often perceived as expensive, especially for smaller businesses or those with limited budgets.
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Steep Learning Curve: AVEVA MES has a complex interface and intricate workflows, making it challenging for new users to learn and adopt effectively. The system's extensive customization options can also contribute to the complexity, requiring significant training and experience to master.
Integration Challenges: Integrating AVEVA MES with existing enterprise systems, such as ERP or PLM software, can be a complex and time-consuming process. This can lead to data silos and hinder seamless information flow across the organization.
Customization Complexity: While AVEVA MES offers a high degree of customization, this can also be a drawback. Extensive customizations can make the system more difficult to maintain and upgrade, potentially leading to higher support costs and longer implementation timelines.
Resource-Intensive: AVEVA MES can be resource-intensive, requiring significant hardware and software infrastructure to run effectively. This can result in higher upfront and ongoing costs for organizations, especially those with limited IT budgets.
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Is FactoryTalk all it's cracked up to be? User reviews from the last year suggest that FactoryTalk is a powerful tool for large manufacturing enterprises, but it comes with a hefty price tag and a steep learning curve. Users praise its Internet of Things (IoT) support, scalability, and global reach, making it a top contender for businesses with complex operations across multiple sites. For instance, food and beverage companies use FactoryTalk to maintain strict quality control and manage intricate packaging processes, while pharmaceutical companies leverage it for regulatory compliance and traceability. However, the complexity of the user interface is a common gripe, with some users finding it difficult to navigate and customize. This complexity can lead to increased training costs and slower adoption rates, especially for employees who are not tech-savvy. While FactoryTalk offers a comprehensive suite of features, its cost and complexity make it a less viable option for smaller businesses with limited resources. Competitors like SAP ME and Siemens Opcenter offer similar functionality but may be more user-friendly and affordable for smaller operations. Ultimately, FactoryTalk is best suited for large enterprises that require sophisticated automation and process control across multiple sites and are willing to invest in the necessary training and support.

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AVEVA MES has been making waves in the manufacturing sector, but what are users saying about it? Let's dive into the feedback from the past year to get a clearer picture. Users consistently highlight the software's user-friendly interface and adaptability as major advantages. They appreciate how AVEVA MES provides a comprehensive view of production data, enabling them to pinpoint and address issues promptly, ultimately boosting efficiency. The software's ability to scale and adapt to the specific needs of diverse businesses has also received praise. For instance, a food and beverage company found that AVEVA MES significantly improved their production tracking and management, while an automotive manufacturer valued the software's customizability to their unique processes. This flexibility is crucial in today's dynamic manufacturing environment, where businesses need to respond quickly to changing demands. However, some users have mentioned that the initial setup and configuration of AVEVA MES can be complex, requiring careful planning and potentially additional support. It's important to note that this feedback often comes from larger organizations with more intricate manufacturing processes. Overall, AVEVA MES appears to be an excellent fit for manufacturers of all sizes seeking to enhance their operational efficiency, product quality, and regulatory compliance. Its adaptability and scalability make it particularly well-suited for industries with evolving production needs, such as food and beverage, pharmaceuticals, and automotive manufacturing. While the initial setup may require some effort, the long-term benefits in terms of streamlined operations and improved decision-making make it a worthwhile investment.

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Screenshots

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