ABB Ability MOM vs SAP MES

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Our analysts compared ABB Ability MOM vs SAP MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Product Basics

ABB Ability is a comprehensive solution that caters to automotive, mining, transportation, food and beverages industries. It helps mining companies improve productivity, reduce costs and safeguard fixed assets. It facilitates automation, data integration and real-time optimization of mining operations. It enables automotive manufacturers worldwide to strengthen employee productivity, product quality and worker safety. Connected services notify users about production line issues.
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SAP MES, a sophisticated software developed by SAP, Inc., is designed to streamline manufacturing execution systems (MES) within industries. It is particularly well-suited for large-scale manufacturing operations that seek to enhance efficiency, ensure compliance, and improve production processes. One of the key benefits of SAP MES is its ability to provide real-time visibility into manufacturing operations, which helps in making informed decisions and reducing downtime. Among its popular features are its capabilities for detailed scheduling, quality management, and maintenance management, which collectively contribute to optimizing production performance. When compared to similar products in the market, users often highlight SAP MES for its comprehensive integration capabilities with other enterprise systems, which facilitates a seamless flow of information across the organization. Pricing considerations for SAP MES typically involve a range of options based on the scale of deployment and may include per unit criteria and payment frequency, tailored to meet the diverse needs of its users.
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Product Assistance

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Live Online
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Knowledge Base
24/7 Live Support
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Product Insights

  • Monitor Assets and Energy Consumption: Optimize equipment performance to ensure reliability, product quality, safety and consistency across all facilities. Gauge energy usage periodically to identify inefficiencies. Optimize consumption to reduce costs and emissions.  
  • Facilitate Automation: Leverage automation to optimize energy consumption for heating, lighting and appliances. Mitigate costs and facilitate comfort, convenience, safety and security for building occupants. 
  • Make Data-Driven Decisions: Derive useful insights from real-time operational data obtained from equipment. Leverage predictive analytics capabilities to make accurate decisions. 
  • Boost Reliability: Monitor, collect, manage and analyze data across the electrical infrastructure to enable preventive maintenance, mitigate downtime and ensure productivity. 
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  • Facilitate Quality Control: Transmit quality control information in real time. Halt production processes as soon as issues are identified to reduce waste, scrap, rework and overages. 
  • Increase Uptime: Create robust production schedules by balancing personnel, material and equipment resources. Integrate scheduling and maintenance processes to maximize product flow and asset utilization to boost uptime and improve overall equipment effectiveness (OEE). 
  • Manage Inventory: Update inventory records with real-time information about the new production, scrap and non-conforming material. It helps purchasing, shipping and scheduling departments gauge the inventory at hand. It reduces just-in-case and work-in-progress inventory and saves time and money on manufacturing, transportation, storage and inventory monitoring. 
  • Facilitate Paperless Shop Floor: Automate data collection to eliminate paperwork and reduce manual errors. Record data from the shop floor in real time and collaborate with the decision-makers across integrated systems to ensure data-driven decisions. 
  • Allocate Resources: Leverage real-time data to track and analyze resources status, including machines, labor, materials and more. Allocate resources based on their availability. 
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  • Process Power Simulator: Ensure compliance with regulatory settings, optimize electrical consumption and lower electricity costs. Conduct operator training and electrical control system testing in a realistic environment through simulation. 
  • Performance Optimization: Generate actionable insights from data to increase production performance, identify safety hazards and provide optimized maintenance scheduling with performance optimization. 
  • Industrial Analytics: Leverage data to increase productivity and reduce costs across the digital value chain through Genix, analytics and an AI-driven solution. Empower users to make data-driven decisions to optimize plant, enterprise and asset performance and obtain actionable insights tailored to operating conditions. 
  • Operations Data Manager: Leverage real-time operational data for visualization and analysis, accelerate data-driven decisions, improve operational efficiency and avoid unnecessary costs with a comprehensive cloud-managed edge platform. 
  • Marine Pilot Control: Enable safer and efficient ship operations, automate navigational tasks and ensure optimal hydrodynamic functioning in all operational conditions through its intelligent maneuvering and control system. 
  • Asset Performance Management: Understand and predict asset performance to reduce unscheduled maintenance costs. Minimize unplanned downtime to achieve production reliability and efficiency. Uncover asset performance insights, predict asset failures and make data-driven decisions. 
  • Advanced Digital Services: Leverage advanced digital services to generate actionable insights to optimize operations, increase productivity and ensure safety. Accelerates problem resolution through data analytics and visualization. Reduces time and travel costs with remote expert access. 
  • Condition Monitoring System: Use MyRemoteCare, a condition monitoring system for condition-based maintenance services. Optimizes maintenance schedules, increases uptime and safety and reduces operational costs. 
  • Automation Builder: Automate machines and systems with an automation builder. Offers tools to configure, program, debug and maintain automation projects. 
  • Operations Data Management: Connect machines, infrastructure and production assets, enabling them to share information and develop insights for optimized production via Zenon, an operations data management platform. It minimizes downtime and boosts energy efficiency. 
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  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
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Product Ranking

#17

among all
MES Software

#23

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

ABB Ability MOM
SAP MES
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Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 16 78 79 94 53 100 82 0 25 50 75 100
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Analyst Ratings for Technical Requirements Customize This Data Customize This Data

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User Sentiment Summary

Excellent User Sentiment 9 reviews
Great User Sentiment 111 reviews
91%
of users recommend this product

ABB Ability MOM has a 'excellent' User Satisfaction Rating of 91% when considering 9 user reviews from 2 recognized software review sites.

84%
of users recommend this product

SAP MES has a 'great' User Satisfaction Rating of 84% when considering 111 user reviews from 3 recognized software review sites.

n/a
4.5 (5)
4.4 (5)
4.2 (104)
4.7 (4)
4.3 (2)

Awards

ABB Ability MOM stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

SelectHub research analysts have evaluated SAP MES and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

Synopsis of User Ratings and Reviews

Improved Data Management: ABB Ability MOM stores, combines, and translates large amounts of industrial data into meaningful information, giving businesses valuable insights to make informed decisions and improve operations.
Scalability and Expansion: The platform allows businesses to easily add new software applications as their needs change, enabling them to adapt to new regulations, standards, or business objectives.
Cost-Effective IT/OT Integration: ABB Ability MOM offers a cost-effective way to integrate IT and OT systems, as it has a separate life cycle from the control system, allowing for independent updates and upgrades.
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Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
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Reporting Limitations: Users have reported that ABB Ability lacks robust reporting capabilities, making it difficult to extract and analyze data for in-depth business insights.
Customer Support Concerns: Some users have expressed dissatisfaction with the responsiveness and proactiveness of ABB Ability's customer support team, potentially leading to delays in issue resolution.
System Performance Issues: A common complaint is the slow refresh rate of the system, which can hinder real-time decision-making and operational efficiency.
Training and Onboarding: The absence of comprehensive training and onboarding resources has been cited as a drawback, potentially making it challenging for new users to adapt to the system.
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Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.
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Is ABB Ability Manufacturing Operations Management (MOM) all it's cracked up to be? While user reviews are limited, ABB Ability MOM receives overwhelmingly positive feedback for its robust functionality and tangible impact on manufacturing operations. Users particularly appreciate the system's comprehensive approach, covering everything from process intelligence and production optimization to manufacturing execution. For instance, the platform's real-time data analysis capabilities, particularly OEE monitoring, empower businesses to identify and address production bottlenecks promptly. This focus on data-driven decision-making, coupled with intuitive dashboards and reporting tools, makes ABB Ability MOM a favorite among users seeking to optimize their manufacturing processes. However, some users have pointed out areas for improvement. Specifically, the system's reporting capabilities, while deemed useful, have room for enhancement to provide more in-depth insights. Additionally, a few users have mentioned that customer support, while generally responsive, could be more proactive in anticipating and addressing potential issues. Despite these minor drawbacks, ABB Ability MOM differentiates itself through its holistic approach to digital transformation in manufacturing. Its seamless integration with other ABB solutions, including automation systems and mobile platforms, sets it apart from competitors, offering a unified ecosystem for managing every facet of the manufacturing lifecycle. This comprehensive integration is particularly valuable for large-scale enterprises seeking to streamline operations and enhance cross-functional collaboration. In conclusion, ABB Ability MOM emerges as a powerful solution tailored for businesses, particularly large enterprises, striving to embrace digital transformation and optimize their manufacturing operations. Its strengths lie in its comprehensive functionality, real-time data analysis capabilities, and seamless integration with other ABB solutions. While there's room for improvement in areas like reporting and customer support, the platform's overall impact on manufacturing efficiency and productivity is undeniable.

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SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks. Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations. However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise. In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

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Top Alternatives in MES Software


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DELMIAworks

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FactoryFour

FactoryTalk

iBASEt

Infor MES

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Proficy MES

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Sepasoft

Siemens MES

Syncade

Tulip.co

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