Simio vs Plex Systems

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Our analysts compared Simio vs Plex Systems based on data from our 400+ point analysis of Manufacturing Software, user reviews and our own crowdsourced data from our free software selection platform.

Product Basics

Simio is a simulation software that offers a 3D modeling environment that permits users to build 3D models in one step. Users may browse and pick from a repository of objects. It also links to GoogleWarehouse and users can pick from a variety of 3D symbols.

Multiple modeling, 3D object-based modeling and risk-based optimal scheduling are some of its quintessential features.
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Plex Manufacturing Cloud uses real-time data to connect and facilitate operations among various business aspects such as finance, distribution and production. It has built-in compliance and approval monitoring tools to ensure that your products are created accurately and with regulations in mind.

With Plex software, you also have the ability to develop customized reports and dashboards to make visualization easier and more streamlined. These reporting tools can make developing insights faster and easier, especially when considering the program’s use of actual minute-by-minute data.
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$500/User, Monthly
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Product Assistance

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24/7 Live Support
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Product Insights

  • Easy Learning Curve: Leverage Simio's tools to create models whether users are experienced or not. 
  • Single Model: Work with one model no matter if it's large or intricate rather than working with individual parts. 
  • Realistic Models: Make models realistic and test them in various atmospheres and scenarios. 
  • Interactive Workpieces: Create "intelligent" workpieces that communicate with each other, enabling detached yet continuous systems. 
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  • Increased Efficiency: Plex Manufacturing Cloud uses real-time data and set parameters to maximize production capabilities. Its Advanced Planning and Scheduling tool uses information such as inventory levels, amount of production floor space and maximum productivity levels to generate a best-fit manufacturing schedule. 
  • Accessibility: As a cloud-based manufacturing software, Plex is available anytime and anywhere as long as a user has internet access. This is especially beneficial in the manufacturing center considering manufacturing managers and production line employees can access real-time data from internet-enabled devices while they’re actually on the floor working. 
  • Improved Customer Experience: Customers are the backbone of your business, and Plex software capitalizes on this fact through its customer portal, which provides visualization as a product moves throughout the supply chain. Shipping notifications are also included so that clients have an accurate expectation as to when an item should be delivered. 
  • Heightened Visibility: With increased visibility, you can develop insights more quickly. Plex Manufacturing Cloud contains the ability to use customizable dashboards to reflect minute-by-minute information such as inventory levels and labor allocation, which enables you to make informed decisions based on current processes. 
  • Collaboration: Plex allows for collaboration with clients through the customer portal. It also contains internal collaboration tools that are emphasized through its multi-site functionality for supply chain and financial processes. 
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  • Agent-Based Modeling and Simulation: Integrate data from enterprise relationship solutions, customer relationship systems and other databanks to produce effective simulation models that obtain through results due to this capability. 
  • Discrete Event Modeling and Simulation: Work with a library of stationary workpieces and tools in addition to stimulating workflows and integrating custom models that represent shop floor resources via this attribute. 
  • Continuous Simulation and Modeling: Integrate real-time and previous data from process workflows, supply chains and material flow to understand shop floor procedures with this tool's data analytics tool. 
  • 3D Object-Based Modeling: Craft graphic models step by step and swiftly make objects via the 3D object-based modeling apparatus. 
  • Numerous Modeling: Manage multiple standard and "intelligent" objects that can interact with each other with various modeling functionalities. 
  • Optimal Scheduling: Initiate models to perform risk-based ideal scheduling via this feature 
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  • Inventory Management: Plex Manufacturing Cloud allows you to track the quantity and location of your inventory, whether you want to look at raw materials, WIP or finished goods. It also supports barcode scanning and label printing in an effort to improve the accuracy of reported inventory levels. Controls are also in place to ensure that products are always developed using the right materials, therefore improving inventory viability. 
  • PLM Functionality: Built-in revision control workflows allow for approved changes to be reflected across the entirety of the product lifecycle. Product specifications can also be developed to expedite processes. 
  • Quality Management: Plex software helps to ensure that you are retaining compliance with standards such as ISO, TS and QS. You can also use supplier scorecards to look at your entire supply chain. For example, your suppliers can use checksheets to validate the quality of their materials before the goods reach your facility, therefore hastening the quality analysis process on your end. 
  • Management of Shipments: The shipping management system ensures that only products that meet acceptable quality specifications are sent to customers and that they are sent to the intended recipient. Plex software's manufacturing system also contains a labeling feature that automatically prints labels using customer information in order to avoid shipping errors. ASNs are automatically sent and formatted as products leave the production facility. 
  • Real-Time Financial Management: Plex software contains continuously updated information on components such as labor hour utilization and point-in-time inventory. The financial management system is designed for order-to-cash and procure-to-pay processes and includes multi-site functionality. Financial reports are also easily accessible with this tool. 
  • Customer Relationship Management: This program includes a customer portal that provides visibility of a product as it moves throughout the supply chain and allows for enhanced collaboration ability. Important components such as quotes, estimates, issue resolution and order management are built into the tool along with an integrated EDI. 
  • Advanced Planning and Scheduling: The Plex Advanced Planning & Scheduling (APS) solution allows you to account for constraints in your workplace such as amount of resources and maximum production capacity to develop optimized production runs. Finite Scheduling includes the ability to plan your development schedule based on factors such as resources, tools and space. The program also allows you to level-load production across different manufacturing centers. 
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Product Ranking

#44

among all
Manufacturing Software

#14

among all
Manufacturing Software

Find out who the leaders are

Analyst Rating Summary

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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

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Plex Systems
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Bill Of Materials (BOM) And Routing Computer-aided Design And Computer-aided Manufacturing (CAD And CAM) Management Engineering Change Control Inventory Management Manufacturing Execution System (MES) Mobile Capabilities Platform Capabilities Product Configuration Production Planning Production Scheduling Quality Management Recipe And Formula Management Reports And Dashboards Shop Floor Control Warehouse Management Work In Process (WIP) Work Order Management 43 0 56 71 80 67 79 36 67 70 80 47 100 70 44 0 44 0 25 50 75 100
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Analyst Ratings for Technical Requirements Customize This Data Customize This Data

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User Sentiment Summary

Excellent User Sentiment 103 reviews
Good User Sentiment 32 reviews
94%
of users recommend this product

Simio has a 'excellent' User Satisfaction Rating of 94% when considering 103 user reviews from 1 recognized software review sites.

74%
of users recommend this product

Plex Systems has a 'good' User Satisfaction Rating of 74% when considering 32 user reviews from 4 recognized software review sites.

n/a
3.3 (17)
4.68 (103)
4.2 (11)
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4.3 (3)
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3.0 (1)

Awards

Simio stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

SelectHub research analysts have evaluated Plex Systems and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

Synopsis of User Ratings and Reviews

Ease of Use for Beginners: Simio is praised for its user-friendly interface, making it easy for beginners to learn and use, even without extensive coding experience. Users find the drag-and-drop functionality intuitive and appreciate the readily available learning resources.
Powerful 3D Visualization: The software's 3D modeling capabilities allow users to create realistic simulations of their manufacturing processes, making it easier to visualize bottlenecks, optimize layouts, and communicate ideas to stakeholders.
Flexibility for Complex Systems: Simio is capable of handling complex systems with a high level of detail, allowing users to model intricate processes, including material handling, staffing, and equipment utilization, to identify areas for improvement.
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Improved Shop Floor Visibility: Users praise Plex for providing real-time insights into production processes, enabling better decision-making and quicker responses to issues.
Streamlined Inventory Management: Plex helps manufacturers optimize inventory levels, reducing waste and ensuring materials are available when needed.
Enhanced Quality Control: The system's quality management features help track defects, identify root causes, and improve overall product quality.
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Cost: Simio can be expensive, especially for smaller businesses or those with limited budgets. The pricing structure can be complex, with different tiers and add-ons that can quickly add up.
Learning Curve: Simio has a steeper learning curve compared to some other simulation software options. Users may need to invest significant time and effort in training and tutorials to become proficient.
Customization Limitations: While Simio offers a range of customization options, some users find it restrictive for highly specific or unique modeling needs. Advanced customization may require coding or scripting, which can be challenging for users without programming experience.
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Reporting Limitations: Users express frustration with the inflexibility and limitations of Plex's built-in reporting features, making it difficult to extract and analyze data in ways that suit their specific needs.
User Interface Complexity: The system is often described as being difficult to navigate and non-intuitive, especially for new users who require extensive training to become proficient.
System Rigidity: Plex is often criticized for its lack of flexibility in adapting to unique or evolving business processes, requiring workarounds or customizations that can be time-consuming and costly.
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Simio is a powerful and versatile software known for its ability to manage a wide range of manufacturing tasks. Users praise its user-friendly interface and ability to generate accurate reports, finding it superior to other products in terms of ease of use and reporting capabilities. However, some users have reported a steep learning curve and unclear documentation, suggesting that Simio might require more upfront investment in training compared to competitors like AnyLogic or Arena. Despite these drawbacks, Simio is lauded for its object-oriented approach, which allows for more flexible and customizable modeling compared to traditional process-based simulation software. This makes it particularly well-suited for complex manufacturing environments where adaptability is key. While the software's pricing has been a point of contention for some, its robust features and positive user feedback position it as a valuable tool for manufacturing companies of all sizes. However, its complexity might make it more suitable for larger organizations with dedicated resources for training and implementation. Smaller companies with limited resources might find simpler, more affordable alternatives more appealing.

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Want to know if Plex Systems is truly complex or simply complexly awesome? Recent user reviews suggest the former might be closer to the truth. While Plex Systems is praised for its comprehensive suite of features covering everything from planning and scheduling to supply chain management, users often highlight a steep learning curve and a sometimes clunky interface as drawbacks. This complexity can make it challenging for smaller businesses or those with less tech-savvy teams to implement and utilize effectively. However, Plex Systems shines in its ability to connect different aspects of a manufacturing operation, providing real-time visibility into production processes, inventory levels, and quality control data. This end-to-end integration is a key differentiator, allowing businesses to streamline operations and make data-driven decisions. For example, users cite the ability to track production in real-time and identify bottlenecks as a major advantage, leading to improved efficiency and reduced downtime. Ultimately, Plex Systems is best suited for larger, established manufacturing businesses with the technical resources and expertise to navigate its complexities and leverage its powerful features for maximum impact.

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