Realtrac vs Fusion Operations

Last Updated:

Our analysts compared Realtrac vs Fusion Operations based on data from our 400+ point analysis of Manufacturing Software, user reviews and our own crowdsourced data from our free software selection platform.

Realtrac Software Tool

Product Basics

Realtrac is a manufacturing ERP program with real-time analytics that assists facilities in monitoring jobs, labors, vendors and customers. Its real-time analyses also provide users with existing and historical statuses of their company to formulate knowledgable decisions for complete return on investment and enhanced profitability.

Scheduling, purchasing and inventories, accounting integration, reports and shop management are some of its quintessential tools.

Pros
  • Intuitive interface
  • Comprehensive features
  • Strong inventory management
  • Customizable reporting
  • Dedicated support team
Cons
  • Steeper learning curve
  • Limited mobile app functionality
  • Occasional performance issues
  • Costly for smaller shops
  • Limited integrations
read more...

Fusion Operations is a comprehensive software solution designed to streamline and manage manufacturing tasks. It excels in providing tools for production planning, inventory management, and quality control, making it particularly suitable for industries such as automotive, aerospace, and consumer goods manufacturing. The software's robust features include real-time data analytics, customizable dashboards, and seamless integration with other enterprise systems, which collectively enhance operational efficiency and decision-making processes.

One of the standout benefits of Fusion Operations is its ability to offer a unified platform that reduces the complexity of managing multiple manufacturing processes. Users appreciate its intuitive interface and the depth of its analytical capabilities, which help in identifying bottlenecks and optimizing production workflows. Compared to similar products, Fusion Operations is often praised for its scalability and flexibility, allowing businesses of various sizes to tailor the software to their specific needs.

Pricing for Fusion Operations can vary based on factors such as the number of users, specific modules required, and the scale of deployment. As such, it is recommended that potential users contact SelectHub for a customized pricing quote that aligns with their individual requirements.

read more...
$79 Monthly
Free Trial is unavailable →
Get a free price quote
Tailored to your specific needs
$9,925 Annually, Quote-based
Get a free price quote
Tailored to your specific needs
Small 
i
Medium 
i
Large 
i
Small 
i
Medium 
i
Large 
i
Windows
Mac
Linux
Android
Chromebook
Windows
Mac
Linux
Android
Chromebook
Cloud
On-Premise
Mobile
Cloud
On-Premise
Mobile

Product Assistance

Documentation
In Person
Live Online
Videos
Webinars
Documentation
In Person
Live Online
Videos
Webinars
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support

Product Insights

  • User-Friendly: Anyone from managers and employees to the HR department can utilize all of Realtrac's tracking features with ease. 
  • In-Depth Searches: Realtrac allows users to easily find their parts in the search bar by inputting description, part or drawing number, customer name and more. 
  • Up-to-Date Costing Calculations: Realtrac's job costing constantly refreshes to display the exact labor costs as they arise along with material, subcontractor and other external expenses as they are inputted in the bill screen. Users can review accrued unit costs and hours for any functioning or closed projects. It ciphers every cost based on the existing quantity of pieces finished as exhibited on the router.  
  • Immediately Rectify Issues: Users receive real-time insights into their productivity so they can swiftly catch and rectify errors or issues that appear. 
  • Thorough Costing Reports: Users can initiate the job costing component to create elaborate job cost reports that provide ISO audit trails of operation performance by machine, employee date, time, piece counts and cost-effectiveness. Users can view an instant summary of up-to-date costs and profitability for a particular task, enabling them to pinpoint inefficiencies and construct enhancements in production.  
  • Collect Critical Insights: Employees can effortlessly log in and out of the data collection accessory and chronicle time as activities as they accrue on the shop floor with bar-code scanning or touch-screen data entry on PCs or tablets. The shop floor client element offers paperless methods for users to record operations, tasks and work scheduling data. Users can efficiently increase information to the spec line of a task for necessary feedback.  
read more...
  • Increased Efficiency: Streamlines manufacturing processes by automating routine tasks, reducing manual intervention and errors.
  • Cost Reduction: Minimizes waste and optimizes resource allocation, leading to significant cost savings in production.
  • Enhanced Quality Control: Implements real-time monitoring and quality checks, ensuring consistent product standards and reducing defects.
  • Improved Decision-Making: Provides comprehensive data analytics and reporting tools, enabling informed and timely business decisions.
  • Scalability: Easily adapts to growing business needs, allowing for seamless expansion without disrupting existing operations.
  • Inventory Management: Optimizes inventory levels by accurately forecasting demand and tracking stock in real-time, preventing overstock and stockouts.
  • Compliance and Traceability: Ensures adherence to industry regulations and standards, with detailed traceability of materials and processes.
  • Enhanced Collaboration: Facilitates better communication and coordination among different departments, leading to a more cohesive workflow.
  • Customer Satisfaction: Improves product delivery times and quality, resulting in higher customer satisfaction and loyalty.
  • Energy Efficiency: Monitors and optimizes energy usage, contributing to sustainability goals and reducing operational costs.
read more...
  • Generate Quotes and Estimates: Realtrac's quoting tool enables users to expeditiously develop new jobs from estimates, quote several items in one estimate and swiftly pinpoint and copy previous estimates. Users can also evaluate estimates with summary reports to make improvements and print quotes for 10 quantities of an item.  
  • Develop and Seek Job Orders: Users can employ the job order accessory to input new jobs, revise current jobs and allocate shipment schedules for jobs with several send times. This module also enables users to find jobs by part, description or drawing number, customer code, a purchase order (PO), reference or job number and copy orders for a reference in generating new shop orders.  
  • Handle Several Manufacturing Orders Realtrac is also equipped with a distinct sales order tool that can be employed to handle several manufacturing orders to be billed as one invoice or invoices that require extensive descriptions. The sales order feature is ciphered by the system in reference to the estimated time, shop capacity and due date. When parts are completed and delivered, the job part inventory promptly updates. 
  • Effortless Job Routing: The customizable job routing tool permits users to track any procedure they want to track as well as the forecasted time in hours and minutes. Actual times are automatically updated in Realtrac's information collection system. This feature also has an infinite quantity of lines with descriptive information called specs or users can pick a printed router with specs in one extensive document.  
  • Attach Crucial Information to Routings: Users can link pictures and documents to each line of the job route, including computer-aided design (CAD) files, for particular procedures thanks to the routing tool. Users can also activate certain scheduling options for particular manufacturing tasks. This tool can aid users in catching production bottlenecks by monitoring all elements in every manufacturing phase so they can relay precise information to customers.  
  • Manage Shop Floor Proceedings: The shop floor control accessory showcases all jobs and the machines being used to implement those jobs. Users can review the drawing and operation numbers, predicted and authentic numbers, run statuses, employees and their login times. The module instantly updates and enables users to revise work sessions. Also, the active job status screen exhibits the statuses of every active operation on Realtrac. 
  • Stay on Top of Production Time: Users can initiate the shop floor control tool to swiftly assess a job's precise location, if it's ahead or behind production schedule and the estimated, actual or leftover hours. This component permits users to recover particular jobs and draft personalized work-in-progress reports. Users can review, shift or add work sessions into the solution to formulate accurate job costings, employee efficiencies, load hours and part counts and filter this data by machine, job, operation or employee to pinpoint problem areas.  
read more...
  • Real-Time Data Analytics: Provides instant insights into production metrics, enabling quick decision-making and process optimization.
  • Advanced Scheduling: Utilizes AI-driven algorithms to optimize production schedules, reducing downtime and increasing throughput.
  • Inventory Management: Tracks raw materials and finished goods in real-time, ensuring accurate stock levels and minimizing waste.
  • Quality Control: Integrates automated quality checks at various stages of production to maintain high standards and reduce defects.
  • Supply Chain Integration: Seamlessly connects with suppliers and distributors, facilitating smooth communication and efficient logistics.
  • Customizable Dashboards: Allows users to create personalized dashboards to monitor key performance indicators (KPIs) relevant to their roles.
  • Predictive Maintenance: Uses machine learning to predict equipment failures before they occur, reducing unexpected downtime and maintenance costs.
  • Compliance Tracking: Ensures adherence to industry regulations and standards by automating compliance checks and documentation.
  • Workforce Management: Manages employee schedules, tracks labor costs, and monitors productivity to optimize workforce utilization.
  • Scalability: Designed to grow with your business, supporting increased production volumes and additional facilities without compromising performance.
  • Integration with ERP Systems: Easily integrates with existing Enterprise Resource Planning (ERP) systems to provide a unified view of business operations.
  • Mobile Access: Offers mobile applications for on-the-go monitoring and management, ensuring you stay connected to your operations anytime, anywhere.
  • Custom Reporting: Generates detailed reports tailored to specific business needs, providing actionable insights and supporting data-driven decisions.
  • Energy Management: Monitors and optimizes energy consumption across production processes, contributing to sustainability goals and cost savings.
  • Traceability: Tracks the entire lifecycle of products from raw materials to finished goods, ensuring transparency and accountability in the supply chain.
read more...

Product Ranking

#82

among all
Manufacturing Software

#104

among all
Manufacturing Software

Find out who the leaders are

User Sentiment Summary

Great User Sentiment 48 reviews
Excellent User Sentiment 144 reviews
80%
of users recommend this product

Realtrac has a 'great' User Satisfaction Rating of 80% when considering 48 user reviews from 3 recognized software review sites.

94%
of users recommend this product

Fusion Operations has a 'excellent' User Satisfaction Rating of 94% when considering 144 user reviews from 2 recognized software review sites.

4.0 (1)
4.71 (71)
4.0 (1)
n/a
4.0 (46)
4.7 (73)

Awards

we're gathering data

Fusion Operations stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

Synopsis of User Ratings and Reviews

Streamlined Inventory: Track stock levels, automate reorders, and prevent stockouts.
Actionable Insights: Gain data-driven insights into sales trends, customer behavior, and profitability.
Boost Efficiency: Automate tasks, streamline workflows, and save time on daily operations.
Enhanced Customer Service: Improve customer satisfaction with faster order processing and better communication.
Grow with Confidence: Securely scale your business with a reliable platform that adapts to your needs.
Show more
Real-Time Data Visibility: Provides a live look into production processes, enabling quick responses to issues and informed decision-making.
Reduced Downtime: Helps minimize production delays and disruptions by providing insights that allow for proactive maintenance and issue resolution.
Improved Scheduling: Enables efficient organization and management of production schedules, optimizing the allocation of resources such as teams, machines, and materials.
User-Friendly Interface: Makes the software easy to adopt and use, even for employees with limited technical expertise, reducing the learning curve and increasing productivity.
Show more
Steeper Learning Curve: Requires more training and onboarding for new users.
Limited Mobile App Functionality: Lacks some features compared to the desktop version.
Occasional Performance Issues: Users report occasional lag or slowdowns.
Costly for Smaller Shops: May be too expensive for shops with limited budgets.
Limited Integrations: Doesn't integrate with all popular business tools.
Show more
Limited Scalability: While suitable for SMBs, larger enterprises might find Fusion Operations lacking in features required for complex manufacturing processes and large-scale deployments.
Industry-Specific Features: The software's broad approach to manufacturing might not fully address the niche requirements of certain industries, potentially necessitating workarounds or customizations.
Show more

Realtrac user reviews present a mixed bag. Proponents praise its comprehensive features, calling it a "one-stop shop" for streamlining shop management. Its robust inventory tracking and data-driven insights resonate with users, with one reviewer stating, "I finally feel like I'm in control of my stock levels and can forecast demand accurately." The customizable reporting is also a hit, allowing users to tailor data to their specific needs. Notably, Realtrac is commended for its dedicated support team, described as "responsive and knowledgeable" by a satisfied customer. However, Realtrac comes with its hurdles. Critics mention a steeper learning curve compared to competitors like ShopSite, requiring more training and onboarding. The mobile app functionality suffers in comparison to the desktop version, leaving some users feeling tethered to their desks. Performance issues, like occasional lag and slowdowns, also mar the experience. Additionally, Realtrac's cost can be prohibitive for smaller shops, leading some to say it's "better suited for larger operations." Finally, the limited integrations with popular business tools like QuickBooks are a pain point for many users who crave a seamlessly connected workflow. Overall, Realtrac shines for its comprehensive features and dedicated support, but its steeper learning curve, mobile app limitations, and hefty price tag might sway smaller shops towards more user-friendly and budget-conscious options. The decision ultimately hinges on individual needs and priorities.

Show more

Is Fusion Operations a "fuse" you want to light, or will it leave your business in the dark? User reviews from the past year paint a largely positive picture of Fusion Operations, particularly for small to medium-sized businesses. Users consistently praise its user-friendly interface, finding it easy to navigate and customize even without extensive technical expertise. This ease of use is critical in fast-paced manufacturing environments where time wasted on clunky software directly translates to lost productivity. A standout feature is its robust production tracking functionality, allowing businesses to monitor production workflows in real-time and minimize costly downtime. For instance, one user highlighted how Fusion Operations helped them identify and address a bottleneck in their production line, preventing a major production delay. While specific comparative data against competitors is limited in the available reviews, the consistent praise for its user-friendliness and production tracking capabilities, coupled with its high industry ranking, suggests that Fusion Operations holds a competitive edge. However, some users did mention occasional glitches during the initial setup phase. While these were reportedly resolved quickly by customer support, it highlights the importance of thorough testing and integration. Overall, Fusion Operations appears best suited for small to medium-sized manufacturing businesses seeking an intuitive yet powerful solution to streamline their operations, optimize production, and gain real-time visibility into their shop floor. Its strengths lie in its user-friendliness, robust production tracking, and responsive customer support, making it a valuable asset for businesses looking to embrace digital transformation on the factory floor.

Show more

Screenshots

Top Alternatives in Manufacturing Software


Acumatica

Aptean ERP

Cetec ERP

DELMIAworks

Dynamics 365 Business Central

Dynamics 365 SCM

Epicor Kinetic

JobBOSS²

Katana MRP

MIE Trak Pro

MRPEasy

NetSuite

Oracle Fusion Cloud

Plex Systems

Sage 100 Cloud

SAP S/4HANA Cloud

SYSPRO

SyteLine

Visibility ERP

Related Categories

WE DISTILL IT INTO REAL REQUIREMENTS, COMPARISON REPORTS, PRICE GUIDES and more...

Compare products
Comparison Report
Just drag this link to the bookmark bar.
?
Table settings